Automatic Screen Printing Cold Foil Stamping/hologram Images Transferring/UV Coating Producing Line

 Screen printing Spot UV varnish/ Cold foil stamping/Hologram transfer

Floor Plan

1.GST1060 Automatic stop cylinder screen printing machine

Main features

1. Driven by a special brake motor for frequency conversion, the whole machine is centrally controlled and operated by Mitsubishi PLC programmable controller, 7-inch color touch screen operation interface, displaying all functional data, printing operation is simpler and more convenient;

2. Automatic optical fiber positioning detection throughout the process, line failure, paperless, jammed scraper automatically rise and stop or not, reduce the waste of printing paper;

3. Set up a perfect alarm bell alarm system to prompt the operator to carry out targeted troubleshooting, so that maintenance is easy and fast;

4. The main electrical components are imported products from international brand, which greatly improves the stability of the electrical system and reduces the frequency and difficulty of maintenance and overhaul;

5. The cast iron frame and some components precision processed by the CNC "machining center" ensure the accuracy of key parts and ensure the stable and long-term rapid operation of the machine;

6. The printing cylinder is made of stainless steel material, which is precise and durable; The flexible range of the paper tooth is designed to be flexible, which is convenient to adjust at any time when printing on different thicknesses and thin papers;

7. The paper delivery table that can be flipped 90 degrees, double conveying adjustable speed belt, practical size paper, convenient for screen cleaning, loading and unloading; Screen plate fine-tuning device, which can be adjusted in all directions up and down, front and back, left and right;

8. Good gray cast iron (HT250), wall plate and base cast by aluminum mold, after aging treatment, and then processed by imported large-scale three-dimensional machining center, high precision level requirements, smaller processing error, the operation of the whole machine is more stable and reliable.

9. Centralized lubrication control system: automatic lubrication of main transmission components, effectively prolonging the use accuracy and machine life;

10. The appearance is made of environmentally friendly primer, which is carefully polished and painted, and finally the outer surface cover varnish;

11. All pneumatic components adopt Taiwan Airtac brand

12. Printing knife and feeder platform are precisely controlled by separate brakes, and the pressure is uniform;

13. One-button pneumatic switching device for pulling&pushing side lay

14. Mesh frame drawer design, can be pulled out as a whole, which is convenient for cleaning and loading and unloading of screen plates, and convenient for the calibration and adjustment of screen plates and prints.

Technical parameter

Model	GST-1060
Max. paper size	1060 X 900mm
Min. paper size	560 X 350mm
Max. Printing size	1050 X 740mm
Paper thickness*1	90-420gsm
Registration accuracy	≤0.1mm
Frame size	1300 X1170mm
Margin	≤12mm
Printing speed*2	500-4000pcs/h
Power	3P 380V 50HZ 11.0KW
Weight	5500KGS
Overall size	5800X3100X2000mm

*1 Depends on the material hardness

*2 Depends on the kind of printing substrate and printing conditions, figures may be changed

Details

1. Offset type Feeder

The original rear pick-up feeder technology taken from the offset Press, ensures stable and smooth feeding of various types of substrate. Dependant on the substrate, overlapped or single sheet feed can be selected easily. Four suck and four delivery feeding system. Equip with servo motor to set the feeding time easily.

2. Double sheet detector

Easy to set and adjust, suitable for thin and thick sheets

3. Feeding table

Imported stain steel delivery board, reduce static and friction. Rubber and the nylon wheel are suitable for the thin and thick paper adjustment.

The vacuum table with perforated belt makes the sheet feeding smoothly and stably

It is equipped with the sensors on the table to detect the miss feeding or jam of the sheets and stop the machine automatically

4. Front lay and side lay registration system with the sensor

The pull and push side lay can be switched by the pneumatic device, easy to switch the thin paper and thick paper, specially suitable for thick and laminated cardboard, E-corrugated board printing

The side lay and front lay sensors detect the sheets position automatically to make sure the high registration of every paper, greatly reduce the wasted printing

The both left and right side lay position can be adjusted electrically by servo motor

5.The stainless steel printing cylinder

The printing cylinder is made of stainless steel material, which is precise and durable.The paper teeth on the cylinder is designed to be flexible, the vacuum and blow air is on the cylinder holes, which is convenient to adjust at any time when printing on different thicknesses and thin papers

6. The frame pull out system

The screen frame can be lifed up and pulled out of the gear, easy to clean the mesh

7. Sheet delivery table

Double vacuum conveyor belt, controlled by the independent frequency. Suitable for different sheet size, avoid the damage to sheets and prevent the paper stuck,

The paper delivery table that can be flipped 90 degrees, convenient for screen cleaning.

8. Centralized lubrication control system

Automatic lubrication of main transmission components, effectively prolonging the machine accuracy and machine life

9.The operating system is equipped with a 7-inch touch screen, and the redesigned interface makes it more convenient and faster, and the operation is more intuitive.

Standard and optional function

No	Items
1	Servo motor drive feeder head	Standard
2	Double sheet detector	Standard
3	Vacuum feeding table	Standard
4	Registration fiber sensor on side/front lay	Standard
5	Push/pull convertible side lays	Standard
6	Three directions micro-adjustment of screen frame base	Standard
7	Manual Squeegee pressure adjustment with pneumatic auxiliary	Standard
8	Ink tray	Standard
9	Pneumatic screen frame clamp	Standard
10	Movable rebound stopper	Standard
11	Pneumatically turn the delivery table with vacuum holes	Standard
12	Automatic lubrication system	Standard
13	Screen frame base can be pulled out	Standard
14	Central PLC control system with HMI	Standard
15	Non-stop feeder	Option
16	Dust-removal roller	Option
17	Anti-statics device	Option
18	Servo control printing Squeegee	Option
19	Dripless squeegee	Option
20	Remote- monitoring control by network	Option

GUVY-1060ACS Cold foil Stamping machine with hologram transfer

Cold Foil Stamping+ Hologram Transfer + Air cooling + sheet stacker

This unit can be connected with full automatic screen printing machine, UV spot varnishing machine, Offset printing machine, Single Color Gravure printing machine etc. Aiming to achieve Hologram transferring effect, different type of Cold foil effect.

It is widely used in high-grade anticounterfeiting printing substrate such as cigarette, wine, medicine, cosmetic, food, digital product, toys, books etc. Different types of paper sheet, plastic sheet packaging.

Functional modular design

Both single machine and combination of high performance, to achieve cold foil stamping, hologram transfer, Spot UV effect, one-time completion of post-press processing production.

The splicing design has the advantages of compact structure and strong compatibility. It can be used in single machine or multi-module combination, flexible expansion and easy maintenance on demand.

The height can be customized according to the supporting equipment and site environment to achieve the effect of superposition of process, reduce the feeding times and logistics transfer between processes, reduce operators and improve production efficiency. The machine is equipped with safety switch or sensor to ensure production safety.

Features

Material saving

It has good protective effect on the printed products which can avoid glazing process, the laser film can be recycled without any treatment. Comparing with the composite process, it can save money.

Environmental protection

The process adopts a post-processing method of embossing on semi-finished printed products, only leaving laser text and patterns on the product which is conducive to the recycling or natural degradation of wasting printed products.

Anti-fake

A、The process can use special laser anti-counterfeiting graphics, customers can recognize it easy.

B、Our machine can achieve the laser effect locally in a specific pattern position easily.

C、This process has an obvious feature of tearing and no film, which is also impossible to achieve with the current composite method.

Beauty

The machine can set off the transparent laser pattern and the printed matter together, and nicer than normal.

Partial description

Technical parameter

Model	GUVY1060ACS
Maximum working size(mm)	1060X740
Minimum working size(mm)	546X393
Maximum stamping size(mm)	1030X730
Paper weight(gsm)	128-450
Maximum diameter of film material(mm)	Φ400
Maximum width of film material(mm)	1060
UV Lamp(kwxqty)	8kwx5pcs
IR Lamp(kwxqty) in IR unit	1.2kwx3pcs
IR Lamp(kwxqty) in foil unit	3kwx4pcs
Maximum speed(sheet/h) (Depends on paper size)	4000pcs/hour for spot UV/Hologram transfer 2500pcs/hour for cold foil stamping
Total Power (KW)	94
Size(m)	9*3.0*3.8
Total weight(T)	10.4

1.The highest mechanical speed depends on paper specifications, UV varnish, cold stamping glue, transfer film, cold stamping film.

For cold foil: When the paper is 128-150g, its working format ≤600mm*500mm, printing speed ≤1000 sheets

For hologram transfer: When the paper is 90-150g, its working format ≤600mm*500mm, printing speed ≤3000 sheets

Samples

Cold foil Stamping

         

Hologram images transferring (cast& cure)