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Automatic Screen Printing Cold Foil Stamping/hologram Images Transferring/UV Coating Producing Line

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Automatic screen printing cold foil stamping/hologram images transferring/UV coating producing line

Producing line photo冷烫镭射线图


Floor Plan


冷烫镭射落地图



GST1050 Automatic stop cylinder screen printing machine

GST1050印刷机头图



Main features:

1. Driven by a special brake motor for frequency conversion, the whole machine is centrally controlled and operated by Mitsubishi PLC programmable controller, 7-inch color touch screen operation interface, displaying all functional data, printing operation is simpler and more convenient;

2. Automatic optical fiber positioning detection throughout the process, line failure, paperless, jammed scraper automatically rise and stop or not, reduce the waste of printing paper;

3. Set up a perfect alarm bell alarm system to prompt the operator to carry out targeted troubleshooting, so that maintenance is easy and fast;

4. The whole set of electrical components are imported products from Schneider and Yaskawa, which greatly improves the stability of the electrical system and reduces the frequency and difficulty of maintenance and overhaul;

5. The cast iron frame and some components precision processed by the CNC "machining center" ensure the accuracy of key parts and ensure the stable and long-term rapid operation of the machine;

6. The printing cylinder is made of stainless steel 316L material, which is precise and durable; The flexible range of the paper tooth is designed to be flexible, which is convenient to adjust at any time when printing on different thicknesses and thin papers;

7. The paper output table that can be flipped 90 degrees, double conveying adjustable speed belt, practical size paper, convenient for screen cleaning, loading and unloading; Screen plate fine-tuning device, which can be adjusted in all directions up and down, front and back, left and right;

8. Good gray cast iron (HT250), wall plate and base cast by aluminum mold, after aging treatment, and then processed by imported large-scale three-dimensional machining center, high precision level requirements, smaller processing error, the operation of the whole machine is more stable and reliable.

9. Centralized lubrication control system: automatic lubrication of main transmission components, effectively prolonging the use accuracy and machine life;

10. The appearance is made of environmentally friendly primer, which is carefully polished and painted, and finally the outer surface cover varnish;

11. All pneumatic components adopt Taiwan Airtac brand, and the air pump adopts Becker vacuum pump;

12. Printing knife and feeder platform are precisely controlled by separate brakes, and the pressure is uniform;

13. The machine automatically detects whether there is paper or not, and automatically increases and lowers the speed;

14. One-button pneumatic switching device for pulling&pushing side lay

15. Mesh frame drawer design, can be pulled out as a whole, which is convenient for cleaning and loading and unloading of screen plates, and convenient for the calibration and adjustment of screen plates and prints.









Main technical parameter                                                     

Model

GST-1050

GST-1020 (optional) GSP-1020(optional)

Max.   paper size

1050   X 750MM

1020X720MM 1020X740MM

Min.   paper size

500   X 350MM

560X350MM

500x350MM

Max.   Printing size

1050   X 740MM

1020X710MM
1020X720MM

Paper   thickness*1

90-420GSM

100-350GSM 1020X720MM

Registration   accuracy

≤0.10MM

≤0.10MM ≤0.10MM

Frame   size

1300 x 1170MM

1280 x 1140MM 1280X1140MM

Margin

≤12MM

≤12MM ≤12MM

Printing   speed*2

600-4000 PCS/H

500-3500 PCS/H 1000-3000 PCS/H

Power

3P   380V 50HZ 11.0KW

3P   380V 50HZ 11.0KW 3P,380V,50HZ, 9KW

Weight

5500KGS

5200KGS

5000KGS

Overall   size

3750X3100X1750MM

3900X2900X1800MM 3600x2350x1300MM

*1 Depends on the material hardness

*2 Depends on the kind of printing substrate and printing conditions, figures may be changed


Remark:

Equipped with independent single sheet paper reduction mechanism, feeding is more stable and reliable

Front gauge, pull gauge Japanese Keyence fiber inspection;

The paper conveying table photoelectric detection of whether there is material, deceleration and shutdown;

The latest double sheet detector



Details

1. Feeder

The original rear pick-up feeder technology taken from the offset Press, ensures stable and smooth feeding of various types of substrate. Dependant on the substrate, overlapped or single sheet feed can be selected easily. Four suck and four delivery feeding system.              

2


2. Delivery board

Imported stain steel delivery board, less static and friction. Rubber and the nylon wheel are suitable for the thin and thick paper adjustment

2.2


3. New designed pull and push lay

Controlled by the pneumatic switch, easy to switch the thin paper and thick paper, specially suitable for E-corrugated board printing


2.3 2.3.1

 

4. Paper output table

Double vacuum conveyor belt, controlled by the independent frequency. Suitable for different sheet size, avoid the damage to sheets and prevent the paper stuck,

The paper output table that can be flipped 90 degrees, convenient for screen cleaning, loading and unloading


2.4

5. Mitsubishi PLC, Yaskawa Frequency components, to ensure the system reliability and stability, the redesigned operation panel operation is more convenient and humanized


6.The operating system is equipped with a 7-inch touch screen, and the redesigned interface makes it more convenient and faster, and the operation is more intuitive.


660ff6714fb144f4e46a10be523dbed2.5  2.5.1


2.5.2


7. The complete set of AirTAC pneumatic system reliable pressure holding performance and long service life.



Configuration list of GST-1050

No.

Name

Brand

Type specification

Quantity

1

Thermal   relay

Weidmuller

ZB12C-1.6

1

2

Thermal   relay

Weidmuller

ZB12C-4

3

3

Button

TAYEE



4

Inverter

Yaskawa

HB4A0018

1

5

Circuit breaker

EATON  

PKZMC-32

1

6

Optical fiber

OMRON

E32-CC200

2

7

Amplifier

OMRON

E3X-NA11

2

8

Optical fibre amplifier

KEYENCE

FU-6F   FS-N18N

7

9

Limit switch

OMRON

AZ7311

5

10

Switching   power

MEAN   WELL

DR-75-24

1

11

Limit   switch

OMRON


1

12

Vacuum   pump

BECKER

KVT60

1

13

Encoder

HEDSS

SC-3806-401G720

1

14

Touch screen

WEINVIEW

SA12.1

1

15

Proximity switch

OMRON

EZS-W23,EZS-W24

2

16

Terminal block

Weidmuller


N


UVY-104AC Cold foil Stamping &Hologram images transferring machine

Description

Model

Function

Cold foil

Stamping &Hologram images transferring   machine

UVY-104AC

Cold foil Stamping  

Hologram images   transferring(Full&Spot)

Spot UV varnish


UVY-104AC transfer machine is our company's self-developed high-tech products, the unit can be used with printing machine, UV coating machine, screen printing machine and other equipments to achieve the laser transfer process and cold foil stamping process, which saves the cost and space

The equipment has won a number of technical awards, suitable for cigarette boxes, wine boxes, cosmetics boxes, gift boxes and other high-grade printing



Technological process工艺剖析图中文

冷烫镭射技术流程

Features


Material saving

It has good protective effect on the printed products which can avoid glazing process, the laser film can be recycled without any treatment.Comparing with the composite process, it can save money.



Environmental protection

The process adopts a post-processing method of embossing on semi-finished printed products, only leaving laser text and patterns on the product which is conducive to the recycling or natural degradation of wasting printed products.



Anti-fake

A、The process can use special laser anti-counterfeiting graphics, customers can recognize it easy.

B、Our machine can achieve the laser effect locally in a specific pattern position easily.

C、This process has an obvious feature of tearing and no film, which is also impossible to achieve with the current composite method.


Beauty

The machine can set off the transparent laser pattern and the printed matter together, and nicer than normal.


冷烫机111UVY-104AC photo for reference



 Main technical spec


Model

UVY-104AC

Max.Working Breadth

740×1040mm

Min.Working Breadth

393×546mm

Max.Printing Area

730×1030mm

Sheet Weight

90-350 g/㎡

Max.Diameter of Film

Ф500mm

Max.Width of Film

1040mm

Max.Mechanical Speed

Hologram images transferring:   5000 sheet/h;

Cold foil Stamping: 3000   sheet/h

Outer Dimensions

5.6×5.4×3.8M

Total Weight

≈8T

Total Power

≈85.8kw

Power of Ultraviolet Radiation

≈40kw

Max speed depends on the paper size, varnish and foil



Samples


Cold foil Stamping


冷烫镭射图1         冷烫镭射图216698e10a8971f51b29e8c8045b33d70915a68736e19173e77539305c1fdfb

e4a6484def7b19da8ab1391ee125ebe

393931627552990691冷烫3


冷烫图4 冷烫图5




Hologram images transferring

镭射图2 镭射图1



镭射图3镭射图4

图片5

 

 


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